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ci: a Codecov outage fails every test job even though the tests pass #587
On 2026-10-05 Codecov had an outage (status.codecov.com: "Codecov app and services are down", 06:53–09:31 UTC). During it, every CI run on this repo went red although every module's tests passed. Example: run 37282633706 attempt 1 on PR #555, 19 test jobs failed, each log showing Failed: 0, Errors: 0 followed by:
Run codecov/codecov-action@v4
Error: write EPROTO ...:error:0A000410:SSL routines:ssl3_read_bytes:ssl/tls alert handshake failure
The Upload coverage step fails, that fails the job, and test-summary then fails because it requires every test job to be green. Dependabot PRs opened during the outage show the same pattern.
Why fail_ci_if_error: false does not help
.github/workflows/ci.yml (the Upload coverage step, around line 241) already sets fail_ci_if_error: false. That flag only covers errors the action reports itself. A transport error thrown by the action's Node runtime before the upload starts is not caught by it, so the step still fails.
Proposed fix
Mark the step as non-fatal at the workflow level so coverage upload can never block a merge:
Coverage would then be missing for that run (and the codecov PR comment absent), which is visible and recoverable by a rerun, instead of a red CI that needs a human to read 20 logs. Keep fail_ci_if_error: false as well.
Workaround used
Wait for the Codecov incident to resolve, then gh run rerun <run-id> --failed.
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